Senior Manufacturing Development Engineer
Core
Leading complex problem-solving and process development for high-volume mechanical assemblies, bridging mechanical engineering and global manufacturing supply chains.
Role type
Senior Manufacturing Development Engineer (High-Volume Mechanical Assembly)
Builds
Robust manufacturing processes, assembly jigs/fixturing, and scalable production solutions for consumer audio hardware.
Domain
Consumer Electronics / Mechanical Manufacturing
Deliverable
production ML models | product features | dashboards & analysis | research | client delivery | infrastructure | physical/clinical work
Required skills
High-volume mechanical assembly process development, DfX analysis (assembly, manufacturability, serviceability), adhesive dispensing & curing, ultrasonic-thermal-IR welding, kinematic jig & fixture design, machine controls, inspection vision systems, part handling automation, cross-functional team leadership, PFMEA application, process qualification.
Preferred skills
Mechanical part level processing (CNC drilling/machining, paint, ink printing), DOE, GD&T, STA, Six Sigma, DFMEA, PFMEA, Control Plans, SPC, Siemens NX.
Technologies
Siemens NX, inspection vision systems, machine controls
Responsibilities
Leading complex problem-solving efforts across sub-assembly and final assembly processes; Driving DfX reviews and providing actionable design feedback; Directing multi-disciplinary teams and external partners in developing robust manufacturing processes; Architecting complex assembly processes including jigs and fixturing; Developing and scaling efficient assembly processes across global suppliers; Mentoring engineers in assembly process development.
Seniority
Senior, hands-on IC with mentorship responsibilities