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Process Engineer

USA, IL, Buffalo Grove💼 Full-time💰 $99,900–$99,900🗓 2026-07-15 → 2026-09-26

Core

Plan, direct, and coordinate manufacturing processes by providing technical support in the development, implementation, and maintenance of manufacturing systems for customer applications.

Role type

Senior IC process engineer (manufacturing systems)

Builds

Manufacturing systems and processes for medical and highly regulated industries

Domain

Medical device manufacturing / High-volume assembly

Deliverable

production ML models | product features | dashboards & analysis | research | client delivery | infrastructure | physical/clinical work

Required skills

Root cause analysis, advanced troubleshooting of high-speed automated equipment, statistical process analysis, process control methodologies, ECO development, work instruction creation, pFMEA, statistical estimation

Preferred skills

Knowledge of robotics, vision systems, material handling, conveyors, ultrasonic welding, foil sealing, HMI/PLC controls

Technologies

Robotics, vision systems, material handling, conveyors, ultrasonic welding, foil sealing, HMI, PLC

Responsibilities

Define and implement manufacturing systems appropriate for customer applications; Support manufacturing KPIs such as OEE, Yield, Scrap and Downtime; Establish and improve robust, repeatable, and reproducible process parameters; Identify root causes of failures in the manufacturing process; Advanced troubleshooting of complex mechanical issues with high-speed automated manufacturing equipment; Provide equipment maintenance and repair support; Support creation and implementation of engineering change orders (ECOs); Develop, implement, and take ownership of process control methodologies; Participate in activities pertaining to cycle time and process improvements; Implement statistical process analysis on new and existing products; Develop and maintain process documentation; Create work instructions and coordinate training for facilities and production personnel; Coordinate/participate in pFMEA of manufacturing processes; Apply statistical methods to estimate future manufacturing requirements and potential.

Seniority

Senior, hands-on IC

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