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Sr. Principal Process Engineer

Round Lake, Illinois💼 Full-time💰 $128,000–$128,000🗓 2026-07-08 → 2026-09-25

Core

Drive process and automation improvements within a manufacturing site to ensure process reliability, Industry 4.0 initiatives, and plant-wide efficiency.

Role type

Sr. Principal Process Engineer (Manufacturing)

Builds

Production equipment and automated systems supporting process reliability and Industry 4.0 initiatives

Domain

Healthcare manufacturing / Industrial automation

Deliverable

production ML models | product features | dashboards & analysis | infrastructure

Required skills

Control systems optimization, Equipment reliability engineering, Process flow mapping, Root-cause analysis, Lean Six Sigma, Statistical process control, SOP development, Change control management, Technical leadership, Motion control systems

Preferred skills

SCADA, Serialization, AI vision, Robotics, DFSS, VOC, Poka-yoke design

Technologies

Optimize automated systems, SCADA, AI vision, Robotics, VFDs, Pneumatics, Hydraulics

Responsibilities

Support daily operations by improving control systems and increasing equipment reliability; Develop and implement improvement strategies aligned with site priorities; Troubleshoot and optimize automated equipment to boost throughput and uptime; Map process flows and critical control points for data-driven decision-making; Lead or support root-cause analysis and problem-solving for project-specific challenges; Manage change controls for equipment and process modifications; Direct oversight of employees.

Seniority

Senior, hands-on IC with direct oversight

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