Senior Controls Engineer
Core
Design, implement, and scale automated and semi-automated controls systems for high-volume manufacturing equipment, ensuring safety and integration with enterprise networks.
Role type
Senior IC Controls Engineer (Manufacturing)
Builds
Factory-level and line/machine level controls standards, PLC logic, HMI screens, and OT infrastructure for automated manufacturing equipment.
Domain
Industrial Automation / Discrete Manufacturing
Deliverable
production ML models | product features | infrastructure
Required skills
Rockwell Logix programming, PLC ladder logic architecture, safety circuit design, industrial communication protocols, SCADA platforms, machine integration, RFQ/RFP creation, cross-functional project leadership.
Preferred skills
GE RXi platforms, design of experiments, failure analysis, IoT platform integration, SQL, Python/Java, Fanuc robotics, SAP/ERP systems.
Technologies
Rockwell Logix, GE RXi, MES, OPC Servers, Historians, SQL, Python, Java, SAP, Fanuc robotics.
Responsibilities
Develop improved engineering processes; design controls standards and specifications; architect and debug PLC ladder logic and IPC software; implement ANSI/RIA15.06/OSHA compliant safety systems; generate HMI screens; connect manufacturing assets to enterprise networks; create RFQs/RFPs and organize design reviews; travel for equipment qualification and site support.
Seniority
Senior, hands-on IC with cross-functional leadership