Controls Engineer
Core
Develop and manage controls, software, and automation systems for new manufacturing projects and launches to improve process efficiency and equipment performance.
Role type
Controls Engineer (Manufacturing Automation)
Builds
Automation systems, PLC/HMI programs, inspection systems, and manufacturing cells for automotive assembly.
Domain
Automotive manufacturing and custom equipment assembly.
Deliverable
production ML models | product features | dashboards & analysis | research | client delivery | infrastructure | physical/clinical work
Required skills
PLC programming (Rockwell, Siemens), SCADA development, CAD software (NX, Solid Works), robot selection (Epson), servo motor/drive knowledge, statistical process control (MSA), GD&T interpretation, electrical testing, leak testing, adhesive dispensing system programming, 2D/3D inspection system development, manufacturing documentation (PFMEA, PFD, GANT), project timeline management, cross-departmental collaboration.
Preferred skills
Experience with custom manufacturing equipment for assembly, knowledge of component manufacturing processes (plastic molding, stampings, machining), troubleshooting software issues with equipment functions, network and sensor integration.
Technologies
Rockwell, Siemens, Allen Bradley, Keyence, Cognex, PVA, Nordson, Cincinnati, Cirris, DMC, NX, Solid Works, Epson, AB, Siemens.
Responsibilities
Manage controls/software topics for new projects, develop/improve automation integration concepts, create PLC/HMI programs, participate in early manufacturing concept design, review machine/tool designs, ensure compliance with customer requirements, update electrical/mechanical drawings, troubleshoot legacy equipment, follow up on continuous improvement action plans.
Seniority
Mid-level to Senior, hands-on IC