CareerPlan

Senior DFx Manufacturing Engineer

Costa Mesa, CA (OC-00)Full-time$146k2026-10-01 → 2026-11-11
HybridNo visa sponsorshipU.S. persons only (export control)Security clearance required

Core

Senior DFx Engineer driving design for manufacturability, assembly, and cost for avionics, electronics, wiring, and harnessing subsystems in autonomous aircraft and munitions.

Role type

Senior hands-on IC manufacturing engineer (DFx/DFM/DFA)

Builds

Avionics, electronics, wiring, and harnessing subsystems for autonomous aircraft, cruise missiles, and loitering munitions

Domain

Defense / Aerospace / Electronics Manufacturing

Required skills

DFx analysis, DFM/DFA/DFC reviews, contract manufacturer qualification, should-cost modeling, IPC standards, electrical schematics reading, cross-functional collaboration, hands-on assembly experience

Preferred skills

Aerospace/defense electronics production, AS9100/AS9102, PCBA insourcing, ECAD tools, DOE/Six Sigma, value engineering

Technologies

SMT, wave/selective soldering, conformal coating, potting, wire harness fabrication, box-build assembly, Altium, KiCad

Responsibilities

Execute DFx analysis across avionics and harnessing subsystems; Lead DFM/DFA/DFC reviews at design milestones; Evaluate designs for producibility and cost; Support selection and qualification of contract manufacturers; Develop and maintain DFx standards and scorecards; Analyze designs for cost structure and process capability; Partner with supply chain and quality engineering; Travel to production sites and supplier facilities (~20%)

Seniority

Senior, hands-on IC