Service Fitter

Pump Strip, Inspection & Assembly

• Select and transport pumps to the workstation in line with job card routing and schedules using appropriate lifting equipment (crane/forklift)
• Strip pumps down to individual components using correct procedures and tools
• Interpret engineering drawings, GA drawings, and specifications to determine dimensions, tolerances, and assembly requirements
• Inspect all components for wear, damage, and compliance with OEM standards
• Verify all stripped components against the Bill of Materials (BOM)
• Compile detailed condition reports indicating wear status, repair requirements, and replacement needs
• Clean, preserve, and correctly store all components for reassembly or dispatch
• Liaise with Stores/Purchasing to ensure correct parts are ordered or issued
• Confirm completeness of parts kits prior to assembly against BOM
• Reassemble pumps in accordance with OEM standards, work instructions, and best practices
• Ensure correct tolerances, fits, and clearances during assembly
• Perform accurate alignment of all rotating components during assembly
• Maintain detailed build records (“build book”) including all measurements, clearances, and replaced components
• Conduct pressure and performance testing in accordance with test procedures and document all results
• Ensure all replaced/damaged components are quarantined and handled as per client requirements
• Obtain client sign-off on completed rebuild documentation where required

Machining & Conventional Lathe Operation

• Interpret technical drawings to determine machining processes, tolerances, and material requirements
• Perform precision machining of pump components (shafts, sleeves, impellers, etc.)
• Set up and operate conventional lathes and associated tooling
• Conduct pre- and post-machining operations for weld repairs
• Machine components to fine tolerances using cutting, grinding, boring, and drilling techniques
• Trim impellers and balance components where required
• Measure and verify dimensions using micrometers, verniers, depth gauges, telescopic gauges, and dial indicators (DTIs)
• Inspect machined and fabricated components for accuracy, fit, and compliance with specifications

Fitting, Alignment & Maintenance

• Perform precision fitting of bearings including white metal, sleeve, roller, ball, and tilting pad types
• Assemble and install mechanical components ensuring correct fits and tolerances
• Conduct pump and motor alignment using dial indicators or laser alignment tools
• Perform fault finding, diagnostics, and troubleshooting on pumps and rotating equipment
• Ensure proper installation of seals, gaskets, and auxiliary components

Welding & Fabrication

• Perform welding using MIG, TIG, CO₂, and oxy-acetylene processes as required
• Carry out repair welding on ferrous components, including castings
• Prepare components for welding and ensure correct post-weld machining and finishing

Quality, Safety & Continuous Improvement

• Ensure all work is carried out in accordance with quality standards, procedures, and specifications
• Adhere to all health and safety requirements and safe working practices
• Maintain a clean, organized, and safe workshop environment
• Identify opportunities for process improvement and contribute to increased efficiency and reliability

• Ensure all documentation is accurate, complete, and submitted on time

General

• Comply with and enforce all KSB policies and procedures
• Assist fellow employees with daily calibration functions as and when required.
• Carry out all other reasonable tasks that may be delegated from time to time

EDUCATION:  Fitter and Turner (Red seal trade tested)

                                  Millwright qualifiation will be advantage

EXPERIENCE:     5 Years Experience

REQUIREMENTS: Strong ability to read and interpret engineering, GA, and technical drawings

                                      Solid understanding of pump assembly, strip-down, and maintenance processes