Senior Engineer, Moulding
Core
Lead and optimize Liquid Silicone Rubber (LSR) moulding manufacturing processes, equipment, and facilities to meet production volume, quality, and cost requirements while reducing scrap and cycle time.
Role type
Senior IC moulding engineering manager
Builds
LSR moulding production lines and validated manufacturing processes
Domain
Medical device manufacturing / Polymer engineering
Deliverable
production ML models | product features | dashboards & analysis | research | client delivery | infrastructure | physical/clinical work -> physical/clinical work (manufacturing processes)
Required skills
LSR moulding process optimization, multi-cavity mould processing, defect investigation, OEE improvement, statistical process control (SPC/Cpk), PFMEA, DQ/IQ/OQ/PQ validation, tool design review, GD&T interpretation, automation/robotic integration, root cause analysis (DMAIC/5 Whys)
Preferred skills
Global mindset, cross-functional collaboration, Lean Manufacturing, mentoring junior engineers
Technologies
LSR dosing units, injection moulding machines, robotic integration systems
Responsibilities
Implement and maintain LSR moulding processes and documentation, lead multiple projects to reduce scrap and cycle time, mentor technicians and junior engineers, investigate moulding defects and customer complaints, support mould trials and qualification, improve Overall Equipment Effectiveness (OEE), collaborate with Production, Quality, and Marketing teams
Seniority
Senior, hands-on IC with leadership responsibilities