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Senior Materials Development Engineer - ELYSIS

United States, PA, New Kensington💼 Full-time🗓 2026-05-13 → 2026-07-31

Core

Lead R&D efforts to advance ceramic process technical readiness for producing proprietary electrodes used in the ELYSIS carbon-free aluminum smelting process.

Role type

Senior Materials Development Engineer (Ceramics)

Builds

Proprietary ceramic electrodes for the ELYSIS smelting process

Domain

Materials Science / Ceramics / Aluminum Industry

Deliverable

production ML models | product features | dashboards & analysis | research | client delivery | infrastructure | physical/clinical work

Required skills

ceramic sintering processes, processing equipment, process scale-up, project execution and management, physical/chemical/thermal material property characterization, root cause analysis, vendor management

Preferred skills

5-10 years experience in ceramic materials/process development, collaborative team environment experience

Technologies

laboratory, pilot, and commercial scale environments

Responsibilities

Create and execute technical programs to reduce industrialization scale-up risks, lead projects and develop work plans for breakthrough materials, provide data-based guidance for equipment and process design, develop technical specifications for materials and commercial scale equipment, apply fundamental engineering principles to practical solutions in lab/pilot/commercial environments, use root cause analysis tools to solve material/process/production issues, manage scopes, schedules, and budgets of vendors and service providers

Seniority

Senior, hands-on IC

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