Senior Controls Engineer
Core
Design and implement metal stamping tooling, equipment, and processes for New Product Introduction (NPI) and ongoing product lines to drive cost reduction and productivity.
Role type
Senior IC tooling and manufacturing controls engineer
Builds
Metal stamping tooling, die components, and manufacturing processes for appliance production
Domain
Manufacturing engineering / Metal stamping / Appliance industry
Deliverable
production ML models | product features | dashboards & analysis | research | client delivery | infrastructure | physical/clinical work
Required skills
Tooling procurement, sheet metal die design, 3D CAD (ProE/Solidworks/Creo), Manufacturing Control Plans (MCP), Manufacturing Control Instructions (MCI), Design for Manufacturing & Assembly (DFMA), Lean Manufacturing, Ergonomic Design, Total Productive Maintenance (TPM), Human Organizational Performance (HOP), 9-Step Process for tooling design
Preferred skills
Simulation software (Auto Form), Lean process improvement implementation, NPI program experience
Technologies
ProE, Solidworks, Creo, Auto Form
Responsibilities
Develop Die Operational Lineups (DOLs) meeting product and operational requirements; Lead Production Preparation Process (3P) for tooling and equipment design; Ensure designs support right-sized equipment and single-piece flow; Collaborate on Bill of Process (BoP) alignment; Develop MCPs and MCIs; Influence product designs via DFMA principles.
Seniority
Senior, hands-on IC