Principal Process Engineer, Injection Molding - NMPH - Rice Creek/Fridley, MN (Onsite)
Core
Lead manufacturing feasibility, rapid prototyping, and process development for next-generation implantable medical devices, partnering with R&D to transition concepts to manufacturing readiness.
Role type
Principal Process Engineer (Injection Molding & Assembly)
Builds
Scalable manufacturing processes for complex implantable assemblies, stimulation leads, and miniature electromechanical components.
Domain
Medical Device Manufacturing / Implantable Neuromodulation
Deliverable
production ML models | product features | dashboards & analysis | research | client delivery | infrastructure | physical/clinical work
Required skills
micro-insert molding, over-molding, mold tool design, precision injection molding, implantable lead assembly, Design for Manufacturability (DFM), Design for Assembly (DFA), Design of Experiments (DOE), process characterization, rapid prototyping, process optimization, troubleshooting manufacturing processes
Preferred skills
implantable lead manufacturing, conductor assembly, precision assembly automation, fixture design, commercial-scale production transfer, contract manufacturer collaboration
Technologies
injection molding equipment, mold tooling, assembly automation systems
Responsibilities
Lead manufacturing feasibility assessments and process development for novel implantable device concepts; Develop and evaluate proof-of-concept manufacturing methods for implantable assemblies and components; Drive rapid prototyping and iterative experimentation to assess manufacturability and failure mechanisms; Provide technical leadership in micro-insert molding, over-molding, and precision assembly technologies; Partner with R&D to apply DFM and DFA principles during product development; Establish process characterization strategies and DOE to support process maturation; Mentor engineers and influence technical decision-making across cross-functional teams
Seniority
Principal, hands-on IC with strategic influence