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Principal Process Engineer, Additive Manufacturing

Warsaw, Indiana, United States of America💼 Full-time🗓 2026-08-03 → 2026-09-26

Core

Technical lead driving additive manufacturing capabilities across the operations network, focusing on optimizing and scaling existing metal additive processes while maturing new technologies through feasibility testing and experimental design.

Role type

Principal Process Engineer (Additive Manufacturing)

Builds

Scalable manufacturing solutions for medical device technologies using metal additive processes

Domain

Medical Technology / Advanced Manufacturing / Materials Science

Deliverable

production ML models | product features | dashboards & analysis | research | client delivery | infrastructure | physical/clinical work

Required skills

Laser Powder Bed Fusion (L-PBF) process expertise, process optimization, experimental design (DOE), material characterization, technology transfer, project management, statistical analysis, design controls, mentorship

Preferred skills

Metallurgical principles, Micro-CT, SEM, fractography, mechanical property evaluation, emerging AM technologies, medical device PDP cycle knowledge

Technologies

Laser Powder Bed Fusion, Micro-CT, SEM, fractography tools

Responsibilities

Develop and maintain deep technical expertise in metal additive manufacturing and advanced material characterization; Lead process optimization and experimental evaluations using DOE methodologies; Collaborate with experts to develop and optimize end-to-end manufacturing workflows; Translate customer and business feedback into manufacturing technology development strategy; Coordinate technology feasibility and testing activities; Provide guidance and mentorship to junior engineering staff

Seniority

Principal, hands-on IC with strategy & mentorship

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