Senior Manufacturing Process Flow & Control DFX Engineer (Subsystem) — TeraWave Operation
Core
Design and integrate end-to-end manufacturing process flows and control systems for satellite subsystems to enable volume production of a 6 Tbps optical communications constellation.
Role type
Senior Manufacturing Process Flow & Control DFX Engineer (Subsystem)
Builds
Subsystem-level production line architecture, process control systems, and volume production readiness for TeraWave satellites.
Domain
Aerospace / Satellite Communications / Advanced Manufacturing
Deliverable
production ML models | product features | dashboards & analysis | research | client delivery | infrastructure | physical/clinical work
Required skills
Subsystem-level manufacturing process flow design, Statistical Process Control (SPC), Process FMEA, Control Plan development, MES/ERP integration, Design for Excellence (DFM/DFT/DFA/DFR), Line balancing, Capacity planning, Production line bring-up, Technical documentation
Preferred skills
Lean Six Sigma (Green/Black Belt), High-mix/high-volume subsystem production line design, Automation integration, Industry 4.0 concepts, Space/Aviation high-reliability manufacturing experience, Capacity modeling and simulation tools, Production ramp and factory scale-up
Technologies
MES, ERP, SPC software, FMEA tools, Simulation tools
Responsibilities
Lead subsystem-level manufacturing process flow design including production line architecture and workflow sequencing; Own subsystem process control development including SPC, traveler systems, and data collection workflows; Drive DFX principles (DFM, DFT, DFA, DFR, DFS) across the manufacturing lifecycle to optimize yield and throughput; Manage process documentation, routing definition, and production line oversight; Partner with quality and supply chain teams to define acceptance criteria and support production ramp.
Seniority
Senior, hands-on IC