Sr. Internal Harnessing and Packaging Engineer – BNS Core Components
Core
Lead the design, integration, and production readiness of internal harnessing and electronics packaging for the TeraWave flight product, transitioning from development to high-rate production.
Role type
Senior IC mechanical/electrical packaging engineer
Builds
Flight-qualified internal wire harnesses, cable assemblies, and electronics enclosures for the TeraWave product
Domain
Aerospace / Defense electronics manufacturing
Deliverable
production ML models | product features | dashboards & analysis | research | client delivery | infrastructure | physical/clinical work
Required skills
Design for Manufacturing (DFM), Design for Assembly (DFA), 3D CAD (Creo/SolidWorks), harness manufacturing processes, structural/thermal/vibration analysis, supplier qualification, production transition leadership
Preferred skills
Creo Cabling/Harnessing module, Windchill PLM, ECAD/MCAD integration, FEA tools (Ansys), supply chain development
Technologies
Altium, Creo, SolidWorks, Windchill, Zuken E3, Mentor Graphics, Ansys
Responsibilities
Design and release detailed 3D models and 2D drawings for internal wire harnesses and enclosures; Lead technical efforts to transition designs from low-rate builds to high-rate production; Collaborate with manufacturing engineers and suppliers to define and validate production processes; Oversee structural, thermal, and vibration analysis of electronic packaging; Mentor junior engineers on DFM and harness design
Seniority
Senior, hands-on IC