NPI Process Engineer
Core
Drive seamless new product launches by performing Design for Assembly (DFA) analysis, developing backend manufacturing processes, and troubleshooting mechanical assembly issues.
Role type
NPI Process Engineer
Builds
New product manufacturing processes and assembly solutions
Domain
Hardware manufacturing / Mechanical engineering
Deliverable
production ML models | product features | dashboards & analysis | research | client delivery | infrastructure | physical/clinical work
Required skills
Mechanical assembly process, Design for Assembly (DFA) guidelines, poka-yoke design, statistical tools (pFMEA, SPC, DOE), Ultrasonic welding, Resistance welding, Heat staking, Vacuum leak testing
Preferred skills
SMT process for Flex and PCBA, SMT DFM process
Technologies
Ultrasonic welding, Resistance welding, Heat staking, Vacuum leak test equipment
Responsibilities
Perform DFA analysis for new product mechanical assembly, Develop new backend processes/technology with Design Engineering and suppliers, Troubleshoot product mechanical failures and optimize manufacturing processes, Drive closure of mechanical assembly or process related issues, Develop suppliers for best-in-class manufacturing processes, Continuously develop new processes to improve quality, productivity, and cost
Seniority
Experienced