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Sr. CAE Engineer – Durability Methods

Wyoming, MN, USA💼 Full-time💰 $109,000–$144,000🗓 2026-05-28 → 2026-07-31

Core

Provide technical leadership in developing and advancing durability engineering methods using FEA-driven simulation to support next-generation off-road vehicle design.

Role type

Senior IC CAE Engineer (Durability Methods)

Builds

Predictive durability models and standardized simulation workflows for off-road vehicles

Domain

Automotive / Powersports / Structural Simulation

Deliverable

production ML models | product features

Required skills

Fatigue analysis, Nonlinear simulation, Load case development, Structural durability, CAE/FEA methods, Scripting and automation, MBD tools, Vehicle systems design, Validation and correlation, Technical leadership

Preferred skills

Chassis/suspension/driveline expertise, Global team collaboration

Technologies

Abaqus, ANSYS, OptiStruct, Python, TCL

Responsibilities

Lead development and validation of advanced durability methods using commercial CAE and FEA tools; Drive innovation in FEA-based simulation approaches including fatigue and nonlinear analysis; Identify gaps in CAE workflows and establish standardized processes; Define modeling guidelines, load case strategies, and post-processing procedures; Develop and standardize load generation approaches and virtual use cases; Collaborate with MBD and test teams to improve simulation fidelity; Improve correlation between simulation models and physical test results; Develop automation strategies to streamline CAE workflows; Apply durability methodologies early in vehicle architecture development; Provide technical leadership and mentorship to engineering teams.

Seniority

Senior, hands-on IC

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