Senior Staff Manufacturing Engineer
Core
Transform research prototypes of next-generation humanoid robots (Atlas) into reliable, scalable systems for low-volume production and field deployment.
Role type
Sr. Staff Manufacturing Engineer (Robotics)
Builds
Next-generation humanoid robots (Atlas) for prototype and low-volume production
Domain
Robotics / Advanced Manufacturing
Required skills
cradle-to-grave process implementation, large production system design, DFM/DFA collaboration, custom tooling/jig design, automation equipment integration, Lean Manufacturing, Six Sigma, GD&T application, root cause analysis, additive manufacturing, CNC machining, precision assembly techniques
Preferred skills
CNC machining for novel materials, humanoid/robotic program experience, precision motion systems knowledge, PLM/MES systems experience, external supplier management, research-to-product transition experience
Technologies
SolidWorks, CATIA, MES, PLM
Responsibilities
Develop and optimize rate production processes and assembly workflows for Atlas; Design and implement production system tools including material flow diagrams and floor layouts; Provide DFM/DFA input to Hardware Engineering; Design, fabricate, and validate custom fixtures, tools, and jigs; Define assembly sequences, work instructions, and SOPs; Support prototype builds hands-on for troubleshooting and process improvement; Implement process controls and inspection/test processes; Collaborate with Supply Chain on external fabrication alignment; Lead continuous improvement initiatives using Lean and Six Sigma; Drive tooling and equipment validation.
Seniority
Sr. Staff, hands-on IC with strategic scope