Controls Engineer
Core
Develop and implement equipment control and process improvements for extrusion machinery and secondary equipment to support production, reduce downtime, and optimize cycle times.
Role type
Senior Controls Engineer (Automation & Robotics)
Builds
Automated production lines, control systems, and process improvements for flooring manufacturing equipment.
Domain
Manufacturing / Industrial Automation / Plastics Processing
Deliverable
production ML models | product features | dashboards & analysis | research | client delivery | infrastructure | physical/clinical work
Required skills
PLC programming (PLC-5, RxLinx, RsLogix 500, Studio 5000), robotics integration, motion controls, electrical troubleshooting, FMEA, statistical analysis, DOE, capital project leadership, supplier negotiation, Lean Manufacturing principles, iFix, Omron systems.
Preferred skills
Extrusion process expertise, Associate's degree in Electrical Engineering, continuous improvement strategy development.
Responsibilities
Execute PLC program modifications for process improvements; optimize and maintain process parameters and cycle times; debug machine controllers, motion systems, and robotics; mentor engineers and technicians; write specification and performance requirements for extrusion machinery; develop business cases and Capital Appropriation Requests; train production associates on equipment operation and troubleshooting; partner with operations to implement AM/PM maintenance measures; negotiate with suppliers on equipment installation and redesign.
Seniority
Senior, hands-on IC with mentorship responsibilities
