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Senior Structural Hardware Engineer – ECU

Warren, Michigan, United States of America💼 Full-time🗓 2026-07-16 → 2026-07-30

Core

Structural CAE Hardware Engineer leading in-house development of electronics design, focusing on structural analysis, durability, and validation of electrical controllers and supporting hardware for next-generation SDV architecture.

Role type

Senior IC structural hardware engineer (ECU)

Builds

Robust mechanical architectures for next-generation ECUs (Electronic Control Units) within Software Defined Vehicle (SDV) systems.

Domain

Automotive / Structural Engineering / CAE

Deliverable

production ML models | product features | dashboards & analysis | research | client delivery | infrastructure | physical/clinical work -> product features (structural designs, validation plans, analysis results)

Required skills

Structural analysis and design, Linear and nonlinear FEA, Fatigue and durability analysis, Vibration analysis (modal, harmonic, random), Material behavior modeling, Joint design (bolted, welded, snap fits), CAE/FEA tools proficiency, Data analysis tools proficiency

Preferred skills

MS or PhD in Mechanical Engineering, Automotive vibration and durability standards experience, ECU housing design and packaging experience, Manufacturing process knowledge (castings, injection molding, sheet metal), Multi-physics interaction knowledge

Technologies

Abaqus, ANSYS Mechanical, Nastran, HyperMesh, MATLAB, Python

Responsibilities

Translate vehicle requirements into structural constraints, Develop and execute structural simulation models, Perform vibration and shock analyses, Evaluate and optimize designs for weight and durability, Support material selection and joint design, Develop validation plans and correlate CAE with physical test data, Provide structural inputs to DFMEA/DRBFM, Present analysis results and recommendations

Seniority

Senior, hands-on IC

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