Casting Process Engineer – Development Program
Core
Develop and validate casting manufacturing processes, equipment, and tooling to support production launches and optimize quality.
Role type
Casting Process Engineer (Development Program)
Builds
New casting programs, platforms, and controlled manufacturing processes
Domain
Automotive manufacturing (Casting/Metallurgy)
Deliverable
production ML models | product features | dashboards & analysis | research | client delivery | infrastructure | physical/clinical work
Required skills
Casting process engineering, Manufacturing/Mechanical/Materials/Industrial Engineering, Metallurgy, DOE, DFSS green belt, Statistical analysis, Non-destructive/Destructive testing, Process documentation, Quality systems management
Preferred skills
Foundry process experience, Process engineering training, Simulation software (Magma, Flow 3D), 3D design software (NX, Catia), Metal casting degree focus
Responsibilities
Support Launch Wall process via Manufacturing Validations, Build Plans, and PPAP; Lead analysis of casting defects; Assist in process, tooling, and equipment testing and troubleshooting; Develop process documentation including Control plans and PFMEA; Perform non-destructive and destructive testing procedures; Execute on-site shop floor work and hands-on equipment operation
Seniority
Entry-level (Graduating 2025-2026), rotational development program
