Lead Manufacturing Mechanical Engineer
Core
Lead and optimize mechanical manufacturing operations for large, complex form assemblies (LFA), focusing on structural integrity, process validation, and production readiness.
Role type
Senior IC Manufacturing Mechanical Engineer (Large Form Assembly)
Builds
Large mechanical systems including frames, enclosures, heat exchangers, piping, and structural supports
Domain
Industrial manufacturing / Mechanical assembly
Required skills
Mechanical design, DFM/DFA, PFMEA, tolerance stack-up analysis, GD&T, fastener strategies, torque control, CAD (SolidWorks/AutoCAD/Creo), root cause analysis, lean methodologies
Preferred skills
Smart torque tools, structural stress analysis, vibration/fatigue analysis, ergonomic risk reduction, NPI launch experience
Technologies
SolidWorks, AutoCAD, Creo, Smart torque tools, 8D, DMAIC, A3
Responsibilities
Lead development of mechanical manufacturing documentation (SOPs, work instructions, drawings); Conduct DFM/DFA reviews for new product introductions; Develop and maintain PFMEA and risk assessments; Define assembly methodologies and standardize fastening/torque strategies; Analyze tolerance stack-ups to prevent fit-up and leakage issues; Lead layout and installation strategies for mechanical subassemblies; Provide hands-on troubleshooting for structural and assembly issues; Mentor junior engineers and technicians.
Seniority
Senior, hands-on IC with technical leadership