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Process Engineering Co-Op

Burlington-Massachusetts-United States of America💼 Full-time💰 $30–$30🗓 2026-07-21 → 2026-07-30

Core

Develop, optimize, and standardize the Stack Forging process for high-performance thermal components and cooling loop solutions used in AI, HPC, and defense systems.

Role type

Process Engineering Co-op (Manufacturing/Thermal Solutions)

Builds

Thermal components, cooling loop solutions, and test specimens for AI and mission-critical systems

Domain

Thermal management, manufacturing engineering, materials science

Deliverable

production ML models | product features | dashboards & analysis | research | client delivery | infrastructure | physical/clinical work

Required skills

Process optimization, CAD design, statistical analysis (Design of Experiments), root cause analysis, quality control, surface characterization, metallographic inspection, mechanical testing, data collection automation

Preferred skills

Additive manufacturing experience, novel manufacturing methods, industry co-op/internship experience

Technologies

CAD software, PDM systems, Python, Linux, Excel, Jira, Git, PLC programming

Responsibilities

Tune process parameters for performance improvements; Design and build thermal cooling test specimens using CAD; Assist in quality control and process improvement for production scale-up; Develop and perform surface characterization testing and metallographic inspection; Perform electron and optical microscopy analysis; Support feedstock alloy development and validation; Develop and perform mechanical testing methods; Design and carry out Design of Experiments; Provide feedback to engineers on machine performance; Develop automated data collection and reporting on quality metrics

Seniority

Co-op (Undergraduate student)

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