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Sr. Mechanical Engineer

Burlington-Massachusetts-United States of America💼 Full-time💰 $150,000–$150,000🗓 2026-06-17 → 2026-07-30

Core

Design, commission, and improve machines for the Stack Forging process to enable high-performance thermal components for AI, HPC, and defense systems.

Role type

Sr. Mechanical Engineer (New Product Introduction)

Builds

Automated equipment for material preparation, cutting, inspection, bonding, and assembly within the Stack Forging manufacturing system.

Domain

Industrial manufacturing / Thermal management / AI infrastructure hardware

Deliverable

production ML models | product features | dashboards & analysis | research | client delivery | infrastructure | physical/clinical work

Required skills

Machine design, electro-mechanical systems, precision machine design, GD&T, FMEA, parametric modeling, statistical analysis, root-cause analysis, vendor management, CAD modeling, BOM management

Preferred skills

Metal additive manufacturing, robotics, industrial automation, rapid prototyping (3D printing, CNC), PLC programming, Python, Linux

Technologies

SolidWorks, PDM, PLCs, Python, Linux

Responsibilities

Clean slate design of machines in Stack Forging manufacturing system; Run design processes with requirements, specifications, concept generation, and design reviews; Document and communicate design process and decisions; Drive improvement of overall equipment efficiency, manufacturing tolerance, process stability, and machine reliability; Refine and revisit machine requirements with cross-functional teams; Proof-of-concept calculations and benchtop testing; System and sub-system level design and analysis; Own & update subsystem designs, BOM, specifications, CAD models, and drawings; Select and manage external vendors for components and subsystems; Statistical analysis for assembly tolerance stack up and perform root-cause analyses; Mentor early-in-career engineers

Seniority

Senior, hands-on IC

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