Propulsion Engineer, Non-Destructive Evaluation (Raptor)
Core
Develop and deploy non-destructive evaluation (NDE) inspection methods, sensor systems, and automated pipelines to ensure the structural integrity and reliability of the Raptor Engine.
Role type
Senior IC propulsion engineer (non-destructive evaluation)
Builds
Automated NDE inspection systems, sensor setups, and data reporting pipelines for engine manufacturing
Domain
Aerospace propulsion / Non-destructive testing
Deliverable
production ML models
Required skills
Phased array ultrasonic testing, immersion ultrasonic testing, statistical modeling, machine learning, mathematical optimization, hardware/software validation, automation and controls, Labview, Python, C#, SQL
Preferred skills
Master's or PhD in engineering, digital radiography testing, eddy current testing, JIRA, practical problem solving (8D), project management
Technologies
Phased array ultrasonics, immersion ultrasonics, Labview, Python, C#, SQL, JIRA
Responsibilities
Develop NDE inspection methods from feasibility through production cut-in; Design and prototype ultrasonic sensor systems and part tooling; Partner with engineers on inspection requirements and method selection; Validate new techniques with modeling and bench-top trials; Drive vendors, tooling, and automation from procurement to commissioning; Build automated evaluation and data storage pipelines; Define integration test plans and production-cut-in criteria; Debug hardware and software interactions at the inspection cell; Use production scan data to improve detection performance and reduce cycle time; Train production technicians on new inspection methods.