Mechanical Hardware Test Engineer - Failure Analysis (Starlink)
Core
Perform detailed failure analysis of novel high voltage vacuum amplifiers for the Starlink network using advanced physical techniques to identify failure mechanisms and improve product reliability.
Role type
Senior IC mechanical hardware test engineer (failure analysis)
Builds
Vacuum amplifier hardware for the Starlink satellite internet network
Domain
Aerospace + semiconductor physics
Required skills
failure analysis, SEM, FIB, EDS, cross-sectioning, physics-of-failure principles, vacuum tube failure modes, yield monitoring, root cause analysis
Preferred skills
Python, AI for data analysis, RF principles, electronics design, mechanical design
Technologies
SEM, FIB, EDS, Python, AI
Responsibilities
Perform detailed failure analysis of novel high voltage vacuum amplifiers on both new-production and active-service units; Perform advanced physical failure analysis using SEM, FIB, EDS, cross-sectioning, and related techniques to identify failure mechanisms in functional materials; Collaborate with design, manufacturing, and supply chain teams to improve product reliability and manufacturing processes; Apply physics-of-failure principles and develop deep knowledge of vacuum tube failure modes to determine root causes; Develop and improve failure analysis techniques and workflows to support new manufacturing technologies and advanced materials; Monitor yield rates and quality metrics, driving corrective actions to address non-conforming products
Seniority
Mid-level, hands-on IC
