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Lead Process Safety Engineer

Bastrop, TX💼 Full-time🗓 2026-09-22 → 2026-09-26

Core

Establish process safety parameters for advanced chemical systems and manufacturing processes to enable human life on Mars.

Role type

Lead Process Safety Engineer (IC)

Builds

Safety-critical chemical systems and manufacturing processes for rocketry and space exploration

Domain

Aerospace / Chemical Engineering / Process Safety

Deliverable

production ML models | product features | dashboards & analysis | research | client delivery | infrastructure | physical/clinical work

Required skills

Process Hazard Analysis (PHA), equipment overpressure/overtemperature evaluation, Factory Acceptance Testing (FAT), Site Acceptance Testing (SAT), Process Safety Management (PSM) program implementation, safety-critical instrument validation, Pre-Startup Safety Reviews (PSSR), P&ID interpretation, safety control circuit review, safety performance level calculation, hydrofluoric acid/strong acids/bases/pyrophoric/flammable gases handling, industry codes (ASME, NFPA, ANSI, IBC/IFC, RAGAGEP), PFMEA, root cause analysis, statistical process control

Preferred skills

Master's degree in chemical engineering, lean manufacturing principles, control plans, problem-solving approaches

Technologies

ASME, NFPA, ANSI, IBC/IFC, RAGAGEP

Responsibilities

Conduct Process Hazard Analyses (PHAs) of advanced chemical systems and recommend controls; Evaluate equipment overpressure/overtemperature scenarios and reaction hazards; Perform/oversee Factory Acceptance Testing (FAT), Site Acceptance Testing (SAT), as well as risk assessments and hazard analyses on complex process equipment; Implement and field validate safety-critical instruments and interlocks during Pre-Startup Safety Reviews (PSSRs); Implement a Process Safety Management (PSM) program and ensure compliance with all pillars of PSM

Seniority

Senior, hands-on IC

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