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Sr. Process Safety Engineer

Bastrop, TX💼 Full-time🗓 2026-09-17 → 2026-09-26

Core

Establish process safety parameters for advanced chemical systems and manufacturing processes to manage risks.

Role type

Senior IC process safety engineer

Builds

Safe commissioning and operation of chemical systems for rocket manufacturing

Domain

Aerospace manufacturing / Chemical process safety

Deliverable

production ML models | product features | dashboards & analysis | research | client delivery | infrastructure | physical/clinical work

Required skills

Process Hazard Analysis (PHA), overpressure/overtemperature evaluation, Factory Acceptance Testing (FAT), Site Acceptance Testing (SAT), Pre-Startup Safety Reviews (PSSR), Process Safety Management (PSM) program implementation, P&ID interpretation, safety control circuit review, safety performance level calculation, hydrofluoric acid/strong acids/bases/pyrophoric/flammable gases handling, ASME/NFPA/ANSI/IBC/IFC/RAGAGEP code knowledge, PFMEA, root cause analysis, statistical process control

Preferred skills

Master's degree in chemical engineering, lean manufacturing principles, control plans, problem-solving approaches

Technologies

ASME, NFPA, ANSI, IBC/IFC, RAGAGEP

Responsibilities

Conduct Process Hazard Analyses (PHAs) of advanced chemical systems and recommend controls; Evaluate equipment overpressure/overtemperature scenarios and reaction hazards; Perform/oversee Factory Acceptance Testing (FAT), Site Acceptance Testing (SAT), as well as risk assessments and hazard analyses on complex process equipment; Implement and field validate safety-critical instruments and interlocks during Pre-Startup Safety Reviews (PSSRs); Implement a Process Safety Management (PSM) program and ensure compliance with all pillars of PSM

Seniority

Senior, hands-on IC

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