Build Reliability Engineer (Falcon/Dragon)
Core
Build Reliability Engineer ensuring flight hardware reliability from design to production and operation for SpaceX's Falcon/Dragon vehicles.
Role type
Build Reliability Engineer (IC)
Builds
Flight hardware for Falcon/Dragon vehicles
Domain
Aerospace manufacturing and quality engineering
Deliverable
production ML models | product features | dashboards & analysis | research | client delivery | infrastructure | physical/clinical work
Required skills
root cause analysis, statistical process control, design of experiments, measurement systems analysis, advanced product quality planning (APQP), process failure mode and effects analysis (PFMEA), control plans, Lean manufacturing principles, complex mechanical/structural assembly knowledge, composites systems knowledge, fluid component assembly, CNC machining, bonding, welding (EB/TIG), avionics integration testing, fluid system pressure testing
Preferred skills
Master's degree in mechanical/aerospace/materials/electrical engineering, high-volume manufacturing process controls experience, Lean quality adoption without compromising safety
Technologies
Lean, APQP, PFMEA, SPC, DOE, MSA, CNC, EB welding, TIG welding
Responsibilities
Create quality plans for flight hardware including key characteristics and inspection planning; Develop and validate Lean test and inspection processes; Monitor product success through production ramp-up using quality tools; Conduct build quality reviews to ensure design intent and reduce complexity; Investigate failures in production/test/flight to identify root causes; Contain non-conforming product and guide rework activities; Support continuous improvement of autonomous production systems
Seniority
Entry to Mid-level, hands-on IC