Senior/Staff Controls Engineer
Core
Lead troubleshooting, stabilization, and optimization of automation and control systems for Pack & Module production lines in a battery manufacturing facility.
Role type
Senior/Staff PLC/Controls Engineer
Builds
Pack & Module production line automation systems for electric vehicle and energy storage applications
Domain
Manufacturing / Battery Production / Industrial Automation
Deliverable
production ML models | product features | dashboards & analysis | research | client delivery | infrastructure | physical/clinical work
Required skills
PLC programming (Siemens S7-1500/TIA Portal), industrial networking (Profinet, Ethernet/IP, Modbus), electrical diagnostics, Root Cause Analysis (RCA), FMEA, DOE, team mentoring
Preferred skills
Omron PLC programming, robotics integration, machine vision integration, production line ramp-up stabilization
Technologies
Siemens S7-1500, TIA Portal, Omron, Profinet, Ethernet/IP, Modbus
Responsibilities
Lead troubleshooting and optimization of PLC, HMI, motion control, and industrial networking systems; Diagnose chronic automation issues impacting throughput and yield; Reprogram, tune, and standardize PLC logic; Improve and maintain equipment documentation and software version control; Collaborate with Process, Quality, and Maintenance teams for continuous improvement; Lead controls-related RCA, FMEA, and DOE activities; Provide technical leadership and knowledge transfer to internal engineers and technicians
Seniority
Senior/Staff, hands-on IC with mentorship responsibilities
