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Senior Motor Technology Development Engineer

Aviary - SSF💼 Full-time🗓 2026-08-21 → 2026-09-26

Core

Develop next-generation electric motor technologies and industrialize stator winding processes for autonomous drone delivery systems.

Role type

Senior IC mechanical engineer (motor manufacturing & process development)

Builds

Production-ready electric motors and stator winding processes for autonomous logistics drones

Domain

Aerospace/Robotics + Electromechanical Manufacturing

Deliverable

production ML models | product features | dashboards & analysis | research | client delivery | infrastructure | physical/clinical work -> physical/clinical work (specifically: production-ready motor hardware and manufacturing processes)

Required skills

stator winding process development, tooling and fixture design, DOE and process capability analysis, CAD design and GD&T, supplier management, root-cause analysis, automated equipment integration, manufacturing documentation (PFMEA, control plans), rapid prototyping

Preferred skills

hairpin or random-wound motor architecture experience, PLC-controlled machinery and machine vision, magnet wire and insulation systems knowledge, contract manufacturer management, aerospace/automotive/robotics domain experience

Technologies

CAD, PLC, machine vision, force/torque monitoring sensors, automated winding equipment, rapid prototyping tools

Responsibilities

Lead industrialization of stator winding processes from prototype to production; design and validate tooling/fixtures for motor assembly; execute DOE studies to establish process windows; partner with cross-functional teams on DFM issues; manage external suppliers for equipment builds and FAT; create manufacturing documentation and qualification reports; support technology down-selects based on manufacturability and cost.

Seniority

Senior, hands-on IC

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