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Failure Analysis Engineer - Materials

Aviary - SSF💼 Full-time🗓 2026-08-12 → 2026-09-26

Core

Lead evidence-based investigations of consequential hardware failures to determine physical failure mechanisms and establish defensible conclusions.

Role type

Senior IC Failure Analysis Engineer (Materials)

Builds

Standardized failure analysis workflows, centralized knowledge bases, and technical conclusions that influence design standards and fleet decisions.

Domain

Autonomous drone logistics / Hardware reliability / Materials science

Deliverable

production ML models | product features | dashboards & analysis | research | client delivery | infrastructure | physical/clinical work

Required skills

Failure analysis, Materials science, SEM/EDS, CT/X-ray inspection, Metallography, Cross-sectioning, Mechanical testing, Fracture mechanics, Fatigue analysis, Corrosion analysis, Root cause analysis, Technical documentation

Preferred skills

Experience with polymers, adhesives, coatings, or composites, External lab coordination, Laboratory method development

Technologies

SEM, EDS, CT, FTIR, DSC, TGA, Optical microscopy

Responsibilities

Lead investigations of test, manufacturing, supplier, and field failures; Preserve and develop physical evidence through analytical workflows; Identify failure mechanisms like fatigue, corrosion, and wear; Build standardized workflows and knowledge bases; Partner with engineering teams to influence design and supplier requirements; Review corrective actions for technical validity.

Seniority

Senior, hands-on IC

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