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Senior / Staff Mechanical Design Engineer, Battery and Power Electronics

Aviary - SSF💼 Full-time🗓 2026-07-17 → 2026-07-31

Core

Lead mechanical design of battery enclosures, power electronics housings, busbars, and power distribution hardware for autonomous delivery aircraft.

Role type

Senior/Staff Mechanical Design Engineer (Battery & Power Electronics)

Builds

Flight-critical power systems for autonomous drone delivery aircraft

Domain

Aerospace / Autonomous Logistics / Battery Systems

Deliverable

production ML models | product features | dashboards & analysis | research | client delivery | infrastructure | physical/clinical work

Required skills

mechanical design, CAD (NX/SolidWorks), GD&T, tolerance analysis, FEA, thermal analysis, vibration analysis, supplier qualification, DFM, NPI management

Preferred skills

electromechanical product development, cross-functional leadership, technical standards establishment

Technologies

NX, SolidWorks

Responsibilities

Own end-to-end delivery of mechanical hardware from requirements to production sustainment; Design battery enclosures and power distribution hardware meeting structural and thermal requirements; Produce engineering analyses including trade studies, load paths, and failure mode assessments; Create production-ready CAD assemblies and manufacturing documentation; Develop and execute verification plans for environmental and reliability testing; Lead supplier selection and production handoff; Mentor engineers or establish engineering standards (Staff level)

Seniority

Senior (hands-on IC) / Staff (strategy & mentorship)

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