Senior Mechanical Engineer, Battery HV Distribution
Core
Design and integrate high-voltage mechanical components, enclosures, and interfaces for battery packs in all-electric vertical takeoff and landing aircraft.
Role type
Senior Mechanical Engineer (HV Battery Systems)
Builds
High-voltage battery pack assemblies and aircraft power distribution systems
Domain
Aerospace / Electric Aviation / High-Voltage Power Systems
Deliverable
production ML models | product features | dashboards & analysis | research | client delivery | infrastructure | physical/clinical work
Required skills
mechanical design, high-voltage system design, power conductor sizing, insulation strategy, interconnect strategy, contactor selection, fuse coordination, creepage/clearance analysis, shielding design, sealing design, tolerance stack-ups, FEA simulation, DFMEA, 2D/3D CAD modeling, NX, GD&T, product development lifecycle, manufacturing process knowledge (laser welding, stamping, composites, adhesives, brazing, ultrasonic welding, fastening), regulatory standards knowledge (UN38.3, IEC, UL, ISO)
Preferred skills
hybrid electric powertrain experience, automotive or aerospace industry experience
Technologies
NX, CAE tools
Responsibilities
Design mechanical enclosures and mounts for HV battery components; size power conductors and optimize insulation; select contactors and perform fuse coordination; support HV safety design practices; perform tolerance stack-ups and FEA simulations; develop 2D drawings and 3D CAD models; manage prototype builds and validation testing; interface with manufacturing and supply chain partners
Seniority
Senior, hands-on IC