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Senior, Packaging Design Engineer

Sunnyvale, CA, us💼 Full-time🗓 2026-05-29 → 2026-07-31

Core

Design, develop, verify, and launch mechanical packaging systems for sterile and non-sterile medical devices including surgical instruments and capital equipment.

Role type

Senior IC mechanical packaging design engineer

Builds

Primary, secondary, and tertiary packaging components (trays, pouches, cartons) for new product introductions and sustaining engineering

Domain

Medical device manufacturing and regulatory compliance

Deliverable

production ML models | product features | dashboards & analysis | research | client delivery | infrastructure | physical/clinical work

Required skills

packaging dynamics, sterilization process compatibility (EtO, Gamma), packaging validation (CFR 820, ISO 11607), tolerance stack analysis, structural FEA, process simulation, material selection, CAD (Solidworks), project management

Preferred skills

thermoforming (FFS), pouch sealing, high-volume manufacturing experience

Technologies

Solidworks, ISTA, ASTM

Responsibilities

Lead design and verification of complex packaging systems; execute comprehensive packaging testing protocols; develop full-scale prototypes; interface with suppliers for component qualification; collaborate with manufacturing to create tooling and assembly processes; ensure regulatory compliance for FDA and ISO standards; mentor junior engineers; perform root cause analysis and CAPA for design non-conformances

Seniority

Senior, hands-on IC with mentorship responsibilities

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