Design Engineer (HD eAxle Gears)_PS_RBHP
Core
Design and develop HD eAxle gear systems (spur, helical, bevel, planetary) from concept to production-ready detailed drawings, ensuring performance, life, and reliability targets.
Role type
Mechanical Design Engineer (Automotive Powertrain)
Builds
Production-ready gear systems and manufacturing drawings for heavy-duty eAxles
Domain
Automotive / Mechanical Engineering / Powertrain
Deliverable
production ML models | product features | dashboards & analysis | research | client delivery | infrastructure | physical/clinical work
Required skills
Gear geometry calculations, Tooth profile optimization, Strength analysis, 3D modeling, GD&T specifications, Tolerance stack-up analysis, Root cause analysis, DFMEA/DRBFM participation, Creo software, Gear design software (KISSsoft, ROMAX, MASTA), Engineering materials knowledge, Heat treatment processes, Metallurgy
Preferred skills
Experience with gear manufacturing processes (hobbing, shaping, grinding, shaving), Cross-functional collaboration, Continuous improvement initiatives
Technologies
Creo, KISSsoft, ROMAX, MASTA
Responsibilities
Design and develop new gear systems from concept through to production-ready detailed drawings, Perform gear design calculations for bending strength, surface durability, scuffing, and efficiency, Conduct tolerance stack-up analysis for gear assemblies, Support prototype testing and analyze test results, Collaborate with suppliers on gear manufacturing processes and material selection, Ensure all designs comply with relevant industry standards (AGMA, ISO, DIN)
Seniority
Mid-level, hands-on IC