Senior Mechanical Development Engineer
Core
Lead mechanical design and development of high-volume handheld medical and consumer electronic devices, ensuring robust design for usability, reliability, and manufacturability from concept to mass production.
Role type
Senior Mechanical Development Engineer (IC)
Builds
Handheld personal health and medical devices
Domain
Medical devices / Consumer electronics
Deliverable
production ML models | product features
Required skills
3D CAD design, tolerance analysis, plastic and metal part design, DFM/DFA, thermal/vibration/drop testing, failure analysis, tooling development, mass production ramp-up, FEA, design of experiments, requirements flow-down, rapid prototyping
Preferred skills
Six Sigma DFSS, Product Lifecycle Management, FDA Quality System Regulations, ISO 13485, Creo 8.0+
Technologies
Creo 8.0+
Responsibilities
Lead 3D CAD design, tolerance analysis, and detailed drawings; Design plastic and metal parts including housings, internal frames, seals, and mechanisms; Drive DFM/DFA with suppliers and manufacturing partners; Support thermal, vibration, drop, and environmental robustness requirements; Lead mechanical verification testing and failure analysis; Support tooling development, trial builds, and mass production ramp-up
Seniority
Senior, hands-on IC