Controls Engineer, Ford Energy
Core
Program, modify, and troubleshoot automated manufacturing equipment and processes for grid-scale battery energy storage systems (BESS) production lines.
Role type
Manufacturing Controls Engineer
Builds
Automated battery cell and BESS module/container manufacturing lines
Domain
Energy storage manufacturing / Industrial Automation
Required skills
PLC programming (Siemens SP700, Omron), HMI configuration, servo system management, robotic system integration (Fanuc), root cause analysis, preventive maintenance planning, electrical fault rectification
Preferred skills
Data collection, AI/ML, IIOT, Digital Twins, robot programming (ABB, Universal), Lean Manufacturing, Six Sigma, FMEAs, AutoCAD, C programming, RSLOGIX
Responsibilities
Program and troubleshoot machinery using PLC software and HMI screens; Manage interaction between servo systems, frequency conversion systems, and upper-level computers; Support and troubleshoot robotic systems including programming and integration; Lead fault analysis and root cause identification for complex automation issues; Establish preventive maintenance plans for equipment and electrical/controls aspects; Provide input on new equipment design and controls architecture
Seniority
Mid-level, hands-on IC
