CareerPlan

HV Battery Design & Release Engineer- Busbar-to Cell Welding/Array & Thermal

Dearborn, MI, United StatesFull-time$68k–$193k2026-10-19 → 2026-11-11
No visa sponsorship

Core

Design, validate, and release high voltage (HV) battery array modules and establish in-house laser welding capabilities for busbar-to-cell joints.

Role type

Senior IC design & release engineer (HV battery systems)

Builds

HV battery welded array modules and laser welding processes for electrified powertrains

Domain

Automotive electrification / HV battery systems

Required skills

HV battery array design and release, welding/joining process engineering, supplier management, Design Validation (DV) and Process Verification (PV) test plans, Failure Mode Avoidance (FMA) process, GD&T standards, tolerance stack-up analysis

Preferred skills

Laser welding processes and parameters, weld quality analysis (cross-section review), capability studies, PPAP, manufacturing launch support

Technologies

CAD, CAE, WERS, DFMEA, PFMEA, control plans

Responsibilities

Design and release HV battery welded array modules with global partners; Develop electrical, mechanical, and thermal interfaces; Own engineering specifications for busbar-to-cell laser welding; Execute DV and PV test plans for PPAP; Support early plant trials and pre-production builds; Lead technical resolution for design and quality issues

Seniority

Senior, hands-on IC