Product Development Engineer - Hypoid Gear and Differential Assembly
Core
Design and release hypoid gears and differential assemblies for current and future Ford axle applications, ensuring quality and supporting manufacturing implementation.
Role type
Mechanical Product Development Engineer (Axle Components)
Builds
Hypoid gears, differential assemblies, and related mechanical components for vehicle axles
Domain
Automotive / Powertrain / Mechanical Engineering
Required skills
Hypoid gear design, differential assembly design, failure analysis, root cause investigation, PPAP implementation, supplier management, cross-functional team leadership, design for manufacturing (DFM), quality actions management
Preferred skills
Experience with eLocker differentials, ring gear to differential joint design (bolted or laser welded), TVM actions implementation, warranty return analysis
Technologies
CAD tools, DVP (Design Verification Plans), FMA (Ford Manufacturing Assembly) documents, SCCAF (Significant/Critical Characteristic) documents, ATNPC (Automotive Test and Proving Ground)
Responsibilities
Lead design and release of hypoid gears and differential assemblies; conduct analytical and physical testing including failure analysis; manage supplier delivery and Ford milestones; lead cross-functional meetings with systems, manufacturing, and purchasing; support preproduction builds and testing; implement quality actions for current model differentials; review warranty returns and durability vehicles.
Seniority
Mid-level to Senior, hands-on IC