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Product Development Engineer - Exterior Lighting Vision Systems

Dearborn, MI, United States💼 Full-time🗓 2026-08-06 → 2026-09-12

Core

Multi-disciplinary technical authority responsible for the integrity, evolution, and in-house design ownership of exterior lighting systems, bridging mechanical, electrical, software, and optical engineering.

Role type

Senior IC Product Development Engineer (Exterior Lighting)

Builds

Exterior lighting systems (LEDs, ADB/Matrix, laser, OLED) for Ford vehicles

Domain

Automotive manufacturing / Optical engineering

Deliverable

product features

Required skills

Build-to-Print (BTP) execution, AI-driven generative design, optical modeling, CAD (CATIA, 3DX, Teamcenter), CAE tools, DFMEA/PFMEA, root cause analysis (8Ds, 3x5Why), regulatory compliance (FMVSS 108, ECE), cost reduction strategies, cross-functional negotiation

Preferred skills

Six Sigma principles, supplier engagement, validation test planning

Technologies

CATIA, 3DX, Teamcenter, CAE tools, AI generative design tools

Responsibilities

Lead transition from supplier-led designs to Ford-owned Build-to-Print applications; utilize AI to automate administrative tasks and optimize optical performance; define and maintain global design rules; drive R&D of next-generation lighting technologies; serve as technical lead for global regulatory compliance; lead proactive risk identification via DFMEA/PFMEA; act as lead investigator for complex system failures; execute technical cost-reduction strategies; lead cross-functional integration between design, manufacturing, and purchasing; participate in early-stage feasibility and design reviews.

Seniority

Senior, hands-on IC

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