Process Engineer
Core
Translating pilot-line processes into full-scale, stable, and repeatable production systems for rare-earth permanent magnets in a massive manufacturing facility expansion.
Role type
Senior Process Engineer (Heavy Industrial Manufacturing)
Builds
Rare-earth permanent magnets for defense, aerospace, and automotive industries
Domain
Heavy industrial manufacturing, metallurgy, magnetics
Deliverable
production ML models | product features | dashboards & analysis | research | client delivery | infrastructure | physical/clinical work
Required skills
Design of Experiments (DoE), Statistical Process Control (SPC), Gage R&R studies, PFMEA, Process Flow Charting, Standard Operating Procedures (SOP) development, Root Cause Analysis, OEE monitoring, Equipment specification, Commissioning, Scale-up
Preferred skills
Six Sigma Green Belt/Black Belt, MES implementation, Automated transaction mapping, Highly regulated industry experience (DoD, AS9100, IATF 16949)
Technologies
MES, HMI Controls, Statistical Software
Responsibilities
Run engineering trials to determine optimal equipment recipes and operating windows; Identify best ways to operate manufacturing equipment to maximize yield and minimize scrap; Lead Gage R&R and capability studies (Cpk analysis); Lead and own PFMEA for designated process steps; Provide hands-on support during production startup to stabilize processes; Review physical product quality at the station level and map defects to root causes; Ensure compliance with safety, environmental, and quality standards.
Seniority
Mid-Senior, hands-on IC