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Thermal Mechanical Engineer

Baltimore💼 Full-time🗓 2026-06-12 → 2026-07-31

Core

Design and develop advanced high-temperature reactor systems and balance-of-plant infrastructure for hydrogen and solid carbon production from natural gas.

Role type

Senior IC thermal mechanical engineer (reactor systems)

Builds

Pilot and commercial-scale reactor bundles, heat exchangers, piping systems, and gas handling equipment

Domain

Energy / Decarbonization / Hydrogen production / High-temperature chemical processing

Deliverable

production ML models | product features | dashboards & analysis | research | client delivery | infrastructure | physical/clinical work

Required skills

High-temperature system design, Reactor design, Thermal systems engineering, Heat transfer analysis, Fluid mechanics, Structural mechanics, CAD design, FEA/CFD analysis, Materials selection for high-temp alloys, Pressure systems design

Preferred skills

Modular reactor system design, Scale-up experience (pilot to commercial), Startup environment adaptability

Technologies

SolidWorks, Inventor, ANSYS, COMSOL

Responsibilities

Design and optimize annulus reactor bundles for thermal uniformity and mechanical integrity, Perform thermal and structural calculations for environments ≥1000°C, Lead mechanical design and layout for balance-of-plant systems including heat exchangers and piping, Conduct thermal modeling and stress analysis for critical components, Support transition from pilot to commercial-scale systems, Participate in installation, commissioning, and troubleshooting

Seniority

Mid-Senior, hands-on IC

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