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Senior Materials and Process Engineer, Rocket Motor Systems

Costa Mesa, CA (OC-00)💼 Full-time💰 $146,000–$146,000🗓 2026-07-18 → 2026-07-31

Core

Establishing materials and process (M&P) infrastructure to scale solid rocket motor systems from prototype to high-rate production, serving as the technical authority for materials, processes, and specifications.

Role type

Senior Materials and Process Engineer (Rocket Motor Systems)

Builds

Solid rocket motor systems including propellants, motor cases, thermal protection systems, nozzles, and energetic components

Domain

Defense / Aerospace Propulsion

Deliverable

production ML models | product features | dashboards & analysis | research | client delivery | infrastructure | physical/clinical work

Required skills

Material characterization and testing, Process specification development, Design allowables development (CMH-17, JANNAF), Non-destructive inspection (NDI) procedures, Root cause analysis, Technical writing and documentation, Supplier qualification management

Preferred skills

Solid rocket motor systems experience, Propellant processing, Composite fabrication, Metal case production, Internal ballistics knowledge, Engineering Review Board participation

Technologies

CMH-17, JANNAF, MIL-HDBK-17, MIL-STDs, AIAA standards

Responsibilities

Develop and maintain material specifications for raw materials, components, and assemblies; Create process specifications for manufacturing operations including propellant processing and composite fabrication; Develop standard acceptance test procedures and NDI technique sheets; Lead materials characterization programs including mechanical testing and thermal analysis; Provide materials and process expertise to Design and Manufacturing teams; Drive material and process qualifications from development through production readiness; Lead failure investigations and root cause analyses for material-related anomalies; Mentor junior engineers and prepare technical documentation; Work with leadership to shape RMS's M&P strategy and capability roadmap

Seniority

Senior, hands-on IC with technical leadership

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