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Lead Engineer, Process Design

New Britain, PA 💼 Full-time🗓 2026-08-13 → 2026-09-27

Core

Lead the development of Process Design Packages for new carbon conversion technologies, serving as the primary engineering liaison between R&D, operations, and EPC contractors to enable commercial-scale fuel production.

Role type

Senior IC process design engineer (carbon conversion/synthetic fuels)

Builds

Process Design Packages (PDPs), FEL/FEED engineering deliverables, and commercial-scale process flowsheets for synthetic fuel production

Domain

Chemical engineering / Carbon capture and utilization (CCU) / Synthetic fuels

Deliverable

production ML models | product features | dashboards & analysis | research | client delivery | infrastructure | physical/clinical work -> infrastructure (Process Design Packages, PFDs, P&IDs, equipment specs)

Required skills

Process synthesis, process simulation (Aspen Plus, HYSYS), mass and heat balance generation, PFD/P&ID development, equipment selection and sizing, process hydraulics calculation, HAZOP review leadership, engineering standards development

Preferred skills

Advanced degree in chemical engineering, experience in refining/petrochemical/gas processing industries

Technologies

Aspen Plus, HYSYS

Responsibilities

Lead process synthesis and simulation for new technologies; generate material and heat balances and equipment datasheets; conduct HAZOP reviews for commercial units; serve as technical liaison for project development and commissioning; support process-economic evaluations and cost estimates; develop engineering standards and mentor internal teams

Seniority

Senior, hands-on IC with technical leadership

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