Senior Controls Engineer
Core
Designing and building data acquisition and process control systems for chemical processing to enable novel electromechanical and metallurgical processes for clean iron production.
Role type
Senior Controls Engineer
Builds
Control systems integrating instrumentation, controls, plumbing, fluid power, and solids handling for clean iron production
Domain
Industrial manufacturing / Chemical processing / Clean iron production
Deliverable
production ML models | product features | dashboards & analysis | research | client delivery | infrastructure | physical/clinical work
Required skills
PLC programming (Ladder Logic, structured text), instrumentation specification, electrical design (high/low voltage), industrial automation protocols, C/C++/C#/Python, P&ID creation, control system lifecycle management, safety analysis (FMEA, PHA, HAZOP)
Preferred skills
Siemens S7 (TIA Portal), Ignition HMI/SCADA, SolidWorks Electrical, SQL databases, hazardous area classification, chemical processing experience
Technologies
Siemens S7, TIA Portal, Ignition, SolidWorks Electrical, SQL
Responsibilities
Design, develop, and maintain electrical, instrumentation, and control (EIC) systems from concept to handover; Lead integration efforts for new and existing equipment including PLC/HMI/SCADA architecture; Oversee installation, configuration, commissioning, and site acceptance testing; Program and troubleshoot PLCs and communication networks; Specify and source instrumentation and electrical equipment; Apply safety analysis methodologies to manage risks; Develop and maintain engineering documentation including control narratives and test plans
Seniority
Senior, hands-on IC