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Senior Mechanical Engineer | NPI Engineering

South Burlington, Vermont💼 Full-time💰 $125,000–$125,000🗓 2026-09-10 → 2026-09-26

Core

Lead the development of new manufacturing processes and mechanical design for electric aircraft from concept through low-rate initial production.

Role type

Senior IC mechanical engineer (NPI)

Builds

New manufacturing processes, proof-of-concept prototypes, and test equipment/fixtures for electric aircraft

Domain

Aerospace manufacturing / Advanced production technologies

Deliverable

production ML models | product features | dashboards & analysis | research | client delivery | infrastructure | physical/clinical work

Required skills

Design for manufacturing, GD&T, tolerance stack-ups, metrology, scaling production, cost reduction, automation integration, process selection, iterative prototyping

Preferred skills

Experience with filament winding, automated fiber placement, resin transfer molding, compression molding, injection molding, metal additive manufacturing, forging, casting, stamping, welding, coating, electroplating

Technologies

Filament winding, automated fiber placement, resin transfer molding, compression molding, injection molding, resin casting, metal additive manufacturing, forging, metal casting, stamping, welding, spray coating, thermal spray coating, electroplating

Responsibilities

Lead mechanical design for new development projects from conception through technology readiness level 7; Lead fabrication of proof-of-concept prototypes and associated test equipment/fixtures; Collaborate with design and manufacturing teams to conceptualize new materials and processes for cost reduction and scalability; Collaborate with supply chain and manufacturing teams to define make versus buy strategies; Collaborate with systems and certification teams to ensure certifiability of new technologies; Design or select manufacturing process equipment; Iteratively design, build, and test prototypes in parallel with product design

Seniority

Senior, hands-on IC

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