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Materials Engineer | NPI Engineering

South Burlington, Vermont💼 Full-time💰 $100,000–$100,000🗓 2026-05-20 → 2026-07-31

Core

Lead the development of new materials and processes for electric aircraft structures, propulsion systems, and batteries from concept through low-rate initial production.

Role type

Senior IC Materials Engineer (NPI)

Builds

New electric aircraft systems and components

Domain

Aerospace / Electric Aviation / Advanced Manufacturing

Deliverable

production ML models | product features | dashboards & analysis | research | client delivery | infrastructure | physical/clinical work

Required skills

New product introduction (NPI), scaling production, cost reduction, material evaluations (microscopy, spectroscopy, calorimetry), process development, technical reporting, data-driven decision making

Preferred skills

FAA Part 21 production requirements knowledge, quality systems expertise

Technologies

metallics, ceramics, polymers, composites, filament winding, automated fiber placement, resin transfer molding, compression molding, injection molding, resin casting, metal additive manufacturing, forging, metal casting, stamping, welding, spray coating, electroplating

Responsibilities

Lead materials and process development projects to Technology Readiness Level 7, conduct research and experiments on candidate materials, build and test proof-of-concept prototypes, collaborate with design and manufacturing teams on cost and performance improvements, define make versus buy strategies, select manufacturing equipment, prepare technology development proposals, support manufacturing teams post-transition

Seniority

Mid-Senior, hands-on IC

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